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How to Print on Aluminum Sheets: A Complete Guide for Lasting Results

March 26, 2025

For businesses and creators seeking premium-quality customized metal displays, aluminum photo printing sheets offer unmatched vibrancy and durability. At Henan Worthwill Industry Co., Ltd., we specialize in manufacturing high-grade sublimation blanks for printing that deliver exceptional results. Follow our professional 5-step guide to master metal printing sheet customization:

 

aluminum sublimation sheets

 

1. Material Preparation Essentials

 

Begin with our printable aluminum sheet products - specifically our high glossy sublimation aluminum blanks designed for optimal ink absorption. Pair these with:

 

  • Sublimation inkjet printer (rated for 300+ DPI resolution)

  • Heavyweight sublimation paper (60-90gsm recommended)

  • Commercial-grade heat press machine

  • Heat-resistant adhesive tape

 

2. Smart Design Optimization

 

Utilize Adobe Photoshop or CorelDRAW to:

 

  • Set canvas dimensions matching your aluminum printing blanks

  • Maintain 300-600 DPI resolution

  • Create 5mm bleed areas for edge-to-edge designs

  • Mirror-image reverse designs for transfer preparation

 

3.Surface Preparation Protocol

 

  1. Wipe photo sublimation sheet surfaces with 99% isopropyl alcohol

  2. Air-dry vertically in dust-free environment

  3. Position printed sublimation paper with design facing sheet surface

  4. Secure edges using Kapton heat-resistant tape

 

4. Material Preparation Essentials

 

For our metal printing sheet products:

 

  • Temperature: 190°C ±5°C (374°F)

  • Pressure: Medium-firm (40-60 PSI)

  • Duration: 45-60 seconds (adjust for complex patterns)

 

Use protective silicone sheets to prevent ghosting on high glossy sublimation aluminum surfaces.

 

5. Post-Processing Perfection

 

  • Cool sheets naturally to 35°C before handling

  • Peel transfer paper at 45° angle

  • Apply UV-protective laminate (optional for outdoor displays)

 

aluminum sublimation sheets

 

Why Choose Our Aluminum Sublimation Sheets?

 

  • 0.2mm-2.0mm thickness options for diverse applications

  • Multi-Layer scratch-resistant Coating Technology: Ensures sharp edge definition on complex designs

  • Permanent dye infusion technology

  • Compatible with all major sublimation systems

  • Anti-Fingerprint Surface: Maintains brilliance of high glossy sublimation aluminum

  • Scratch-Resistant Treatment: Passes 5000+ Taber abrasion tests

  • CE & ROHS Certified: Safe for interior decoration applications