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Color Coated Aluminum Sheet Production Process

July 15, 2024

At Henan Worthwill Industry Co., Ltd., we take pride in our advanced and meticulous production process for color-coated aluminum sheets. Our state-of-the-art manufacturing line ensures high-quality products that meet our customers' requirements. Here’s a detailed look at our production process:

color coated aluminum sheet production process

1. Uncoiling and Storage

The process begins by placing a light aluminum coil into the uncoiler. The flat coil is then passed through the storage tower, ensuring a smooth and continuous feed into the production line.

2. Five-Stage Cleaning Procedure

We employ a rigorous five-stage cleaning procedure to ensure the aluminum sheet is free from contaminants:

  • Degreasing: The sheet is degreased twice using alkaline water.
  • Rinsing: It is then rinsed with tap water.
  • Neutralizing: Residual alkali is neutralized with acid.
  • Final Cleaning: A thorough cleaning with pure water completes the process.

3. Drying

The cleaned aluminum sheet is dried in an oven to remove any remaining moisture.

4. Chromating

To enhance the bond strength for subsequent coloring, we apply a chromium layer. This step is crucial for ensuring the durability and adhesion of the color coating.

5. Secondary Drying

The sheet is dried again to prepare for the varnish or paint application.

6. Applying Varnish or Paint

Depending on customer requirements, a transparent varnish or white-gray paint is applied to the aluminum sheet.

7. Drying

The painted or varnished sheet undergoes another drying phase to set the coating.

8. Cooling System

We employ both air cooling and water cooling systems to cool down the sheet after drying.

9. Additional Drying

An additional drying phase ensures that the sheet is completely dry before further processing.

10. Secondary Coloring

A secondary color is applied according to the customer's specifications, allowing for customized color solutions.

11. Final Drying

The sheet undergoes a final drying process to set the secondary color.

12. Cooling Down

A cooling phase follows to stabilize the sheet before lamination.

13. Laminating

Depending on customer requirements, the sheet is laminated to add an extra layer of protection and finish.

14. Packaging

The finished product is carefully packaged, ready for shipment to our customers.

color coated aluminum sheet

Our meticulous production process ensures that each color-coated aluminum sheet meets the highest standards of quality and durability. Trust Henan Worthwill Industry Co., Ltd. for your aluminum products needs.